Conversion of jet biofuel range hydrocarbons from palm oil over zeolite hybrid catalyst

Abstract

The catalytic conversion of palm oil was carried out over four zeolite catalysts—Y, ZSM-5, Y-ZSM-5 hybrid, and Y/ZSM-5 composite—to produce jet biofuel with high amount of alkanes and low amount of aromatic hydrocarbons. The zeolite Y-ZSM-5 hybrid catalyst was synthesized using crystalline zeolite Y as the seed for the growth of zeolite ZSM-5. Synthesized zeolite catalysts were characterized by X-ray diffraction, Fourier transform infrared spectroscopy, field-emission scanning electron microscopy, and temperature programmed desorption of ammonia, while the chemical compositions of the jet biofuel were analyzed by gas chromatography-mass spectrometry (GC-MS). The conversion of palm oil over zeolite Y resulted in the highest yield (42 wt%) of jet biofuel: a high selectivity of jet range alkanes (51%) and a low selectivity of jet range aromatic hydrocarbons (25%). Zeolite Y-ZSM-5 hybrid catalyst produced a decreased percentage of jet range alkane (30%) and a significant increase in the selectivity of aromatic hydrocarbons (57%). The highest conversion of palm oil to hydrocarbon compounds was achieved by zeolite Y-ZSM-5 hybrid catalyst (99%), followed by zeolite Y/ZSM-5 composite (96%), zeolite Y (91%), and zeolite ZSM-5 (74%). The reaction routes for converting palm oil to jet biofuel involve deoxygenation of fatty acids into C15–C18 alkanes via decarboxylation and decarbonylation, catalytic cracking into C8–C14 alkanes, and cycloalkanes as well as aromatization into aromatic hydrocarbon.