Experimental investigation of different simulated formation water salinity in three-phase waxy crude oil-water-gas flow in horizontal pipes

Abstract

Three-phase oil-water-gas flow experiments have been conducted in a horizontally configured rig made of carbon steel pipe with an ID of 0.041 m and a total length of 24.3 m. The test fluids were Malaysian waxy crude oil from Malay basin and three concentrations of simulated formation water salinity, namely 0 ppm, 15 000 ppm, and 30 000 ppm. The waxy crude oil and simulated formation water are varied at six different superficial liquid velocities ranging from 0.5 to 3.0 m/s while the gas phase is varied at 10 different superficial velocities ranging from 0.01 to 0.61 m/s. Eight flow patterns are observed using observational method; one of which is a newly discovered flow pattern identified as Slug with Oil Film-Oil Continuous (SLOF-OC). Salinity does not give significant effect on oil-gas interface but significantly affects the oil-water interface as lower formation water salinity is dispersed easily in crude oil compared to higher formation water salinity. The highest pressure gradient recorded was 2506.84 Pa/m at the highest superficial gas velocity while the lowest pressure gradient recorded was 89.53 Pa/m at the lowest superficial gas velocity. It is imperative to note that the experimental investigation of Malaysian waxy crude oil with different formation salinity in the three-phase flow study is in an unchartered area, therefore it provides a new platform for furthering more complex research works such as four-phase flow (gas, oil, water, and wax particles) below Wax-Appearing Temperature (WAT).