Degradation assessment of nuclear power plant extraction steam piping after long term service

Abstract

Degradation due to ageing in a Nuclear Power Plant’s Extraction Steam Piping has been assessed. Samples of twelve years old seamless carbon steel SA 106B pipe have been taken and subjected to metallographic examination, hardness testing, radiographic examination and ultrasonic thickness measurement to investigate and analyze ageing in piping material. Metallographic examination of aged sample revealed irregularly distributed graphite nodules in ferrite grains and on grain boundaries as well, the reduction in pearlite phase has also been observed from 40% to 25%. This Transformation in microstructure has reduced hardness of steel. Reduction in hardness has found 20.4% and 0.7% on inner and outer layer of the pipe material respectively. Corrosion pits having average depth of 0.07 mm have been found on external surface. Radiograph of aged pipe revealed material removal and wall thinning due to erosion on inner surface of pipe. The extent of erosion had been checked, which has found 8.7%.