1-D engine modeling of 4-cylinder turbocharged gasoline engine

Abstract

This project is conducted to explore one-dimensional (1D) simulation for a 4-cylinder gasoline engine. The simulation and computational development of modeling for the study are conducted by using the commercial Computational Fluid Dynamics (CFD) of AVL BOOST software. The engine model was developed corresponding to a Proton 1.6-litre CamPro 4-cylinder turbocharged gasoline engine including the real engine geometry and parameters. The engine model is based on 1D equation of the gas exchange process, progressive engine combustion process, isentropic compression and expansion, and accounting for the heat transfer as well as the frictional losses. The aim of the study is to predict the steady-state performance of the engine model at full and partload conditions from 1000 to 5000 rpm by using engine cycle simulation. In this study, three parameter tuning works have been performed, which are combustion model tuning, intake manifold temperature tuning and turbocharger’s scaling factor tuning. In addition, the comparison and validation were done for the output performance parameters based on the provided experimental data. Overall, the engine performance behavior have been observed to determine how accurate AVL BOOST software can evaluate engine performance compare to experiment conducted on the real engine. The most accurate validation of the engine performance parameters have been achieved by manifold absolute pressure (MAP) with 3.14% error. However, by comparing with experimental data, major discrepancy is noticeable on several engine performance parameters. From this study, the results showed that the engine model is able to simulate engine’s combustion process and produce reasonable prediction.